Chalmers St – Consulting

Get Our Free A3 Template Here: Plus Tips for Using It

Problem Solving Process

In the fast-paced world of manufacturing, effective problem-solving methodologies are crucial for driving continuous improvement and achieving operational excellence. One such powerful tool is A3 problem-solving. Here, we’ll provide you with a quick guide of the A3 problem-solving methodology. We’ll also offer a free A3 template download, along with valuable tips on how to make […]

Chalmers St. 5 Whys Template

Happy July everyone! This month I will share some thoughts and news about the CI Mastermind Platform that we launched in June. Currently the platform provides tools for performing Waste Walks, writing Problem Statements, and performing 5 Whys Analysis. I will talk a bit more about 5 Whys, but first I would like to share […]

Using a Daily Management System to Keep Manufacturing on Track

People sitting around a table creating their daily management system

Using a Daily Management System to Keep Manufacturing on Track In the fast-paced world of manufacturing, staying on top of daily operations is crucial to ensure efficiency, productivity, and overall success. One powerful tool that can help manufacturers achieve these goals is a Daily Management System (DMS). Here, we will delve into the definition and […]

5 Tips to Improve Your Lean Daily Management

Lean daily management dart board

5 Tips to Improve Your Lean Daily Management Lean Daily Management (LDM) is a powerful methodology that enables organizations to drive continuous improvement and enhance efficiency. By implementing Lean principles and practices on a daily basis, organizations can create a culture of improvement, engage employees, and achieve operational excellence. Let’s take a look at five […]

5 Popular Continuous Improvement Tools and Methods in Manufacturing

Continuous improvement

5 Popular Continuous Improvement Tools and Methods in Manufacturing  Continuous improvement in manufacturing is the process of making incremental changes to the production process to improve overall quality and efficiency. In today’s competitive market, companies that can produce high-quality products at a low cost are more likely to succeed. The continuous improvement tools help manufacturing […]

How to Use an MDI Board to Boost Productivity in Manufacturing

Factory man creating a MDI board

How to Use an MDI Board to Boost Productivity in Manufacturing In today’s competitive manufacturing landscape, optimizing operations to ensure efficient processes is essential for success. One tool that has gained prominence in recent years is the MDI board (the acronym stands for Managing for Daily Improvement). MDI boards are powerful visual management tools that […]

The Hard Work of Data Collection

I wish I could find the slides from my project I completed to become a certified Green Belt. I remember I had such a hard time pulling together data to support my work. It actually took over a year because I stubbornly searched for a ready made data set that I could analyze. This was […]

4 Continuous Improvement Examples in the Manufacturing Industry

Image of continuous improvement examples

4 Continuous Improvement Examples in the Manufacturing Industry Continuous improvement (CI), also known as continuous process improvement or continuous quality improvement, is a systematic and ongoing effort to enhance manufacturing processes, products, and services over time. It involves identifying opportunities for improvement, making incremental changes, and monitoring the results to drive sustainable growth and competitiveness. […]

What Are 5 Whys in Six Sigma?

The 5 Whys

What Are 5 Whys in Six Sigma? Six Sigma is a set of techniques for process improvement developed by Bill Smith at Motorola in the 1980s. The 5 Whys method is much older, and was being used by Toyota as early as the 1930s. Today, the 5 Whys technique is commonly used as part of […]

How to Create a Continuous Improvement Plan

Continuous Improvement Dial

How to Create a Continuous Improvement Plan Continuous improvement (CI) is an ongoing process of making incremental changes and improvements to an organization’s products, services, processes, or systems. It involves analyzing current practices, identifying areas for improvement, and implementing changes to enhance performance, quality, efficiency, and customer satisfaction. Creating a continuous improvement plan is a […]